Medical Die Casting

MORELUX is your trusted partner for customized Medical Die Casting solutions. Our expertise, advanced technology, and commitment to quality enable us to deliver precision metal components that meet the demanding needs of the medical industry.
Common metals used in medical die casting include aluminum, zinc, and copper alloys. These metals are chosen for their biocompatibility, strength, corrosion resistance, and lightweight properties.
Whether you need surgical instrument parts, diagnostic equipment housings, or components for patient monitoring devices, MORELUX provides reliable, scalable, and compliant die casting services to help you succeed.
Contact MORELUX today to learn how we can support your next medical device project with our specialized die casting capabilities.

MORELUX Die Castings
Enhancing Medical Device Performance and Reliability

At MORELUX, we specialize in precision die casting that plays a crucial role in advancing medical technology. Our die-cast components deliver exceptional accuracy with tolerances as tight as ±0.05 mm, enabling the creation of intricate and complex geometries essential for modern medical devices.

High Precision and Complexity: Our advanced die casting processes produce components with exacting dimensions and complex shapes, meeting the stringent requirements of surgical instruments, diagnostic equipment, and implantable devices.
Cost Efficiency and Sustainability: Automation and minimal material waste in our manufacturing reduce production costs, making high-quality medical components more accessible while supporting sustainable practices.
Durability and Reliability: MORELUX die-cast parts are engineered for long-lasting performance, significantly reducing the frequency of replacements. This durability translates into improved patient outcomes and lower overall healthcare expenses.
Sterilization Compatibility: Our components withstand rigorous sterilization methods—including steam autoclaving, gamma radiation, and gas cleaning—ensuring safety and compliance in demanding medical environments.

Why Choose MORELUX As Your Die Casting Manufacturer

Experience and Technology

With 20 years in die casting, MORELUX specializes in medical parts. We use advanced machines and meet strict ISO 13485 standards for reliable, precise production.

Customized Casting Solutions

Every medical device is unique. MORELUX offers tailored die casting services, working closely with clients to design molds and processes that fit exact specifications.

Strict Quality Assurance

Quality is our priority. We perform material certification, inspections, non-destructive testing, and final validation to ensure every part meets high medical standards.

Metal Alloy of Precision Casting Parts for Medical

At MORELUX, we specialize in delivering high-quality die-cast components tailored to the stringent demands of the medical sector. Our expertise spans multiple alloy metals, enabling us to provide customized solutions that enhance the performance, reliability, and safety. Partner with MORELUX for innovative metal die casting parts that advance healthcare technology.

Medical Parts Aluminum Die Casting

MORELUX produces precision die-cast parts using advanced aluminum alloys like A360 and A380.
1. Aluminum is lightweight, which makes it easy to handle and reduces overall device weight.
2. It has excellent resistance to corrosion, helping parts last longer in tough environments.
3. Aluminum is biocompatible, making it safe for use in important medical devices.
4. Aluminum alloys also offer strong EMI (electromagnetic interference) shielding.
5. They provide high dimensional stability, ensuring parts keep their shape and fit precisely.
6. The robustness of aluminum helps protect sensitive electronics and improves long-term reliability of medical equipment.

These aluminum alloy die casting parts are used in critical medical equipment such as:

Diagnostic machines, Respiratory devices, Patient monitoring systems, Durable housings for medical devices

Zinc Alloy Medical Die Castings

MORELUX uses zinc alloys to make parts that are both cost-effective and dimensionally stable. Choosing MORELUX means getting reliable, precise, and cost-efficient solutions for healthcare products.
1. Zinc alloys are known for their smooth surface finish and good compatibility with plating.
2. Zinc die casting allows for very precise parts with tight tolerances and complex shapes.
3. Our zinc alloy parts offer a good balance of low cost and high accuracy.
4. They meet the strict quality standards required in medical device manufacturing.

These make zinc alloys ideal for making parts used in medical devices such as:

Insulin pumps, Surgical instruments, Stethoscopes, Crutches, Seat lifts, Wheelchairs, Respiratory equipment

Copper Alloy Die Castings for Medical Devices

MORELUX understands how important electrical conductivity is for medical devices. We offer copper alloy die castings designed specifically for electrical parts.
1. Our copper parts provide excellent electrical conductivity, which is crucial for device performance.
2. They are also very durable, ensuring long-lasting use in medical equipment.
3. By using our copper die cast components, medical devices can work reliably and safely.
4. MORELUX is committed to delivering high-quality materials that meet the strict demands of the medical industry.

These copper alloy castings are widely used to produce electrical parts for devices like:

ECG machines, patient monitors, and diagnostic equipment.

CNC Machining for Medical Castings by MORELUX

By combining high-volume die casting with precision CNC machining, MORELUX delivers reliable, high-quality medical parts that comply with strict regulations. Trust us to help you meet the demanding requirements of the medical industry with expert post-casting machining solutions.

We understand that precision tolerance is crucial for medical die casting parts. Medical devices demand exact dimensions and smooth surfaces to ensure safety and reliable performance. Die casting alone cannot always meet these strict requirements.

That is why we offer advanced CNC machining services after die casting. Our CNC machining process refines the parts with micron-level accuracy, often up to 5 microns (0.0002 inches). This ensures the parts fit perfectly and function safely in critical medical equipment like MRI machines and surgical tools.

Surface Treatment for Medical Grade Die Castings

For medical grade die castings, surface treatments must ensure biocompatibility, corrosion resistance, durability, and ease of cleaning to meet stringent medical standards such as FDA compliance.
Anodizing, parylene coating, conversion coatings, and electropolishing are among the most suitable and widely used surface treatments for medical grade die castings.
If you are selecting a surface treatment for a specific medical device, consider the device’s material, required electrical properties, sterilization methods, and regulatory compliance to choose the optimal finishing process. MORELUX offers specialized surface treatments for die castings in a variety of alloys to improve performance and safety.

Anodizing: For aluminum die castings, anodizing creates a robust, corrosion-resistant oxide layer that significantly improves durability and wear resistance. Hard anodizing offers superior hardness and smooth finish, ideal for medical devices but lowers electrical conductivity.
Parylene Coating: MORELUX provides parylene coatings, a biocompatible polymer barrier renowned for its uniform, pinhole-free protection against moisture and chemicals. This coating is extensively used in medical components requiring exceptional biocompatibility and environmental resistance.
Conversion Coatings: Our chemical film and chromate conversion coatings enhance corrosion resistance while preserving electrical conductivity—critical for medical parts with electrical functionalities. For example, Alocrom chromate coatings offer balanced protection and durability.
Electropolishing: We offer electropolishing services that refine metal surfaces by removing microscopic layers, significantly boosting corrosion resistance and facilitating sterilization. This process is vital for medical equipment where hygiene and bacterial prevention are paramount.
Additional Finishes: MORELUX also offers powder coating, painting, and metal plating (chrome, silver) for aesthetics, protection, and function. Silver plating, in particular, is chosen for its antimicrobial properties and excellent electrical conductivity in electronic medical devices.

Applications of Die Casting for Medical Devices

From precision surgical tools and diagnostic machines to implantable components, MORELUX’s die casting expertise supports a wide spectrum of medical devices. We are proud to contribute to innovations that enhance patient care and drive the medical industry forward. Choose MORELUX for die-cast medical components that combine precision, reliability, and cost-effectiveness—empowering healthcare providers and improving lives worldwide.